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Procaine HCL

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Procaine HCL pharmaceutical raw material
Quick Facts
CAS Number51-05-8
Molecular FormulaC13H20N2O2 · HCl
Molecular Weight272.77
PharmacopoeiaBP/EP/USP
Packaging25 KG/DRUM
GMP Certified BP/EP Standard USP Standard

Product Overview

Procaine hydrochloride was synthesized in 1905 by the German chemist Alfred Einhorn at the Hoechst dye works — an origin story that connects directly to the broader history of pharmaceutical chemistry. Einhorn had been searching for a synthetic substitute for cocaine, which was then the only available local anesthetic but carried well-known toxicity and addiction risks. His breakthrough was the amino ester scaffold: a lipophilic aromatic ring (para-aminobenzoic acid) linked by an ester bond to a hydrophilic tertiary amine (diethylaminoethanol). Einhorn named his creation "Novocain" (from Latin novus = new + cocaine) and it was commercialized by Hoechst in 1905. For the next four decades, procaine was the dominant local anesthetic worldwide.

The class distinction between amino ester and amino amide local anesthetics is both chemically and clinically important. Procaine, as an ester, is hydrolyzed by plasma pseudocholinesterase to para-aminobenzoic acid (PABA) and diethylaminoethanol — both metabolites are pharmacologically inactive and rapidly excreted. This plasma-based metabolism means procaine has lower systemic toxicity than liver-metabolized amides like lidocaine, but it also means a shorter duration of action (30-60 minutes vs. 1-2 hours). The PABA metabolite is responsible for the rare allergic reactions associated with ester anesthetics, though the incidence is very low at less than 1%. This is the fundamental clinical trade-off: procaine is intrinsically safer from a toxicity standpoint but more likely to cause allergic sensitization than amide anesthetics.

The most important use of procaine by volume today is not as a standalone anesthetic — it is as the procaine component in procaine penicillin G. When procaine and penicillin G are combined in equimolar amounts, they form a poorly water-soluble salt (1:1 complex) with a solubility of approximately 4 mg/mL. Following intramuscular injection, the salt slowly dissociates, releasing penicillin G gradually over 12-24 hours for a prolonged depot effect. This extends the penicillin dosing interval from every 6 hours to once daily, which has enormous practical significance in veterinary medicine where handling animals for frequent injections is labor-intensive and stressful. Procaine penicillin G is one of the most widely used veterinary antibiotics worldwide.

As of mid-2026, procaine HCl maintains two distinct and stable global markets. The larger market by volume is procaine penicillin G API, driven by livestock antibiotic demand in Asia, Latin America and Africa. The smaller but higher-margin market is pharmaceutical-grade procaine for injectable anesthetic solutions and dental cartridges, primarily in Eastern Europe and parts of Asia where procaine has never been displaced by lidocaine. China dominates global procaine production, with manufacturing concentrated in Shandong and Zhejiang provinces. KingWish supplies GMP-certified procaine HCl meeting BP, EP and USP specifications for both the veterinary penicillin salt market and human pharmaceutical anesthetic formulations.

Quality Specifications

Purity (Titration)≥ 99.0% (dried basis), per BP/EP/USP monograph
4-Aminobenzoic Acid (PABA)≤ 0.05% (critical stability-indicating degradation product)
Melting Point154-158 deg C (BP/EP specification)
pH (2% Solution)5.0-6.5
Residual SolventsCompliant with ICH Q3C
Heavy Metals≤ 10 ppm
GMP StatusManufactured under ICH Q7 GMP conditions

Veterinary Applications

Local Anesthesia (2% Injection)

Infiltration and nerve block anesthesia for minor veterinary surgical procedures — wound suturing, skin biopsy, abscess drainage, dental extractions and castration. Onset 5-10 min, duration 30-60 min.

Procaine Penicillin G Formulations

Prolonged-release intramuscular penicillin for livestock and companion animals. Once-daily dosing replaces 4x daily sodium/potassium penicillin. The most important use of procaine by global volume.

Therapeutic Areas

  • Veterinary local anesthesia: Infiltration anesthesia, nerve blocks, dental procedures, minor surgery in cattle, swine, horses and companion animals
  • Procaine penicillin G: Prolonged-release depot antibiotic for bacterial infections in livestock — respiratory infections, wound infections, clostridial diseases
  • Human dental anesthesia: 2% procaine with epinephrine for dental procedures in markets where procaine is the standard local anesthetic
  • Minor surgical procedures: Wound suturing, skin biopsy, abscess drainage, laceration repair

Sourcing Procaine HCL: Key Checks

Documentation

Request CoA with titration assay, PABA content (the most important stability-indicating test), melting point, pH of 2% solution, residual solvent statement (ICH Q3C), heavy metals and GMP certificate. For procaine penicillin G manufacturers, also request particle size distribution data.

Red Flags

Elevated PABA above the 0.05% limit (indicates ester hydrolysis during storage or inadequate purification), low melting point (impurity), off-white or yellow discoloration, pH outside 5.0-6.5 range and missing PABA test entirely on the CoA.

Packaging & Logistics

Standard: 25 KG/DRUM with PE liner. Store at 15-30 deg C in airtight containers, protected from moisture. Procaine HCL is hygroscopic and sensitive to pH — both moisture and alkaline conditions accelerate ester hydrolysis to PABA. Standard lead time 4-6 weeks.

Market Context

Global procaine demand is driven primarily by procaine penicillin G manufacturing. While procaine has been replaced by lidocaine/articaine for most human surgery in Western markets, it retains strong positions in Eastern Europe Latin America and Asia. Procaine HCL is also a regulated precursor in some jurisdictions due to its structural relationship to controlled substances — verify local import requirements.

Frequently Asked Questions

Procaine HCL is an amino ester local anesthetic — the first fully synthetic local anesthetic, synthesized by Alfred Einhorn in 1905. Compared to lidocaine (an amino amide): (1) Onset is slower — 5-10 minutes versus 2-5 minutes for lidocaine; (2) Duration is shorter — 30-60 minutes versus 1-2 hours; (3) Metabolism differs critically — procaine is hydrolyzed by plasma esterases (lower systemic toxicity) while lidocaine undergoes hepatic metabolism; (4) Procaine has higher allergic potential due to PABA metabolite formation, though incidence is below 1%; (5) Procaine costs significantly less per gram, making it preferred for veterinary use and procaine penicillin formulations.
Procaine penicillin G is a 1:1 salt complex where procaine pairs with penicillin G to form a poorly water-soluble compound (solubility approximately 4 mg/mL). When injected intramuscularly, this salt serves as a depot — it slowly dissociates, releasing penicillin G gradually over 12-24 hours. This extends the dosing interval from every 6 hours (required for sodium or potassium penicillin G) to once daily. The procaine component also provides mild local anesthetic effect at the injection site. Procaine penicillin G is one of the most widely used veterinary antibiotics globally and remains on the WHO Essential Medicines List for human use as well (e.g., for syphilis treatment in some settings).
Procaine HCL is monographed in BP, EP and USP. Key specifications: assay by non-aqueous titration of 99.0-101.0% on the dried basis; melting point 154-158 deg C; pH of 2% aqueous solution 5.0-6.5; appearance: white crystalline powder; related substances by HPLC with specific emphasis on 4-aminobenzoic acid (PABA) at or below 0.05% — this is the most important stability-indicating test; loss on drying 0.5% maximum; residue on ignition 0.1% maximum; heavy metals at 10 ppm or below. PABA content is critical: it is the hydrolysis product from ester bond cleavage and elevated levels indicate either inadequate synthesis purification or degradation during storage (accelerated by moisture and alkaline pH).
Yes, procaine retains two large and stable markets: (1) Procaine penicillin G formulations — this is the dominant use of procaine by global volume. Procaine serves as the counter-ion to form the prolonged-release depot salt with penicillin G. This single application consumes the majority of global procaine production. (2) Dental and minor surgical anesthesia — in many countries, particularly Eastern Europe and parts of Asia, procaine 2% with epinephrine remains a standard and trusted local anesthetic. While lidocaine and articaine have largely replaced procaine for surgical anesthesia in North America and Western Europe, procaine's lower cost per dose keeps it competitive in price-sensitive healthcare systems. It also retains niche uses in neural therapy and certain alternative medicine protocols.
Standards: BP/EP/USP  |  CAS: 51-05-8  |  Quality data verified against pharmacopoeia monograph COA and MSDS available  |  DrugBank  |  July 2026

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