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Benzocaine

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Benzocaine pharmaceutical raw material
Quick Facts
CAS Number94-09-7
Molecular FormulaC9H11NO2
Molecular Weight165.19
PharmacopoeiaUSP, EP, BP
Packaging25 KG/DRUM
USP Standard EP/BP Standard

Product Overview

Benzocaine was first synthesized in 1890 by German chemist Eduard Ritsert, who was searching for a less toxic and non-addictive alternative to cocaine, which at the time was the only effective local anesthetic. Ritsert's key insight was that the ethyl ester of p-aminobenzoic acid (PABA) retained the anesthetic activity of cocaine's benzoyl ester moiety while eliminating its central nervous system stimulant effects. He introduced it commercially as Anästhesin in 1902, and it quickly became the preferred oral/topical anesthetic for dental procedures and minor surgery. Benzocaine was the first fully synthetic local anesthetic — all later compounds in both the ester and amide classes trace their development lineage to this discovery.

Benzocaine works by reversibly binding to and blocking voltage-gated sodium channels in neuronal cell membranes, preventing the sodium influx required for action potential generation and propagation. Because benzocaine is almost completely insoluble in water (approximately 0.4 g/L), it is exclusively used for topical/surface anesthesia — it cannot be injected as a solution. This insolubility is actually its key clinical advantage: benzocaine stays exactly where it is applied, providing localized anesthesia at mucosal and skin surfaces with negligible systemic absorption and minimal risk of systemic toxicity. This property makes it the safest local anesthetic for loose, non-sterile topical applications where systemic effects would be undesirable.

Benzocaine belongs to the ester class of local anesthetics, which are metabolized by plasma pseudocholinesterases (butyrylcholinesterase) rather than by hepatic CYP450 enzymes like the amide class (lidocaine, bupivacaine). This plasma-based metabolism means benzocaine has a very short plasma half-life of approximately 30-60 seconds if any is absorbed systemically. The primary degradation product is p-aminobenzoic acid (PABA), which is renally excreted. Compared to other ester anesthetics like procaine, benzocaine has much lower allergenicity — a property that has made it the preferred ester anesthetic for OTC products for over a century.

Benzocaine is one of the most widely used pharmaceutical API molecules in consumer healthcare products globally. It is the active ingredient in OTC teething gels, sore throat lozenges and sprays, hemorrhoid creams, sunburn analgesics, dental anesthetic gels (typically 20%), oral ulcer treatments, and otic preparations for ear pain. The global benzocaine API market is substantial, estimated in the hundreds of millions of USD, with China as the dominant production hub. KingWish supplies GMP-certified benzocaine meeting USP, EP, and BP standards.

Quality Specifications

Assay (dried basis)98.0% - 102.0% (USP)
Melting Point88°C - 92°C
p-Aminobenzoic Acid (PABA)≤ 0.1% (hydrolysis degradation product)
Loss on Drying≤ 0.5%
Residue on Ignition≤ 0.1%
Chloride and SulfateCompliant with USP limits
Heavy Metals≤ 10 ppm
Residual SolventsCompliant with ICH Q3C
GMP StatusManufactured under ICH Q7 GMP conditions

Applications

  • Topical anesthetic creams and gels: OTC topical anesthetic for minor skin irritations, insect bites, sunburn, and hemorrhoids at concentrations of 5-20%.
  • Dental anesthesia: 20% benzocaine gel for pre-injection topical mucosal anesthesia in dental procedures. Rapid onset oral mucosal numbing.
  • Sore throat lozenges: Benzocaine-containing lozenges and sprays for temporary relief of sore throat and mouth pain. Typical concentration: 5-15 mg per lozenge.
  • Minor wound and burn pain relief: Topical spray, cream, and ointment formulations for first-degree burns, sunburn, minor cuts, and abrasions.
  • Otic preparations for ear pain: Benzocaine-containing ear drops for temporary relief of otalgia. Often combined with antipyrine in prescription and OTC formulations.

Sourcing Benzocaine: Key Checks

Documentation

Request CoA with melting point range, PABA content, and assay by titration or HPLC. Verify loss on drying and residue on ignition. For US/EU regulated markets, confirm DMF or CEP filing status. Request residual solvent data per ICH Q3C.

Red Flags

Depressed or widened melting range below 88 degrees Celsius indicates impurities. Elevated PABA above 0.1% suggests hydrolysis from moisture exposure. Off-white or yellowish color instead of white crystalline powder. Non-characteristic amine odor.

Packaging & Logistics

Standard: 25 KG/DRUM with inner PE liner. Store at controlled room temperature (15-25 degrees Celsius), protected from light and moisture. Benzocaine is light-sensitive — prolonged UV exposure causes yellowing. Standard lead time 4-6 weeks.

Market Context

Global benzocaine API market driven by widespread OTC use in oral care, dermatology, and dental applications. China dominates API production. Steady demand with limited patent-driven fluctuations. High-volume, moderate-margin commodity API. Consistent demand from consumer healthcare manufacturers.

Frequently Asked Questions

Three key differences: (1) Chemical class — benzocaine is an ester-type local anesthetic, lidocaine is an amide-type. Ester anesthetics are metabolized by plasma pseudocholinesterases, while amides undergo hepatic CYP450 metabolism. (2) Onset and duration — benzocaine has a slower onset (30-60 seconds to mucosal anesthesia) but a longer duration of action on mucous membranes compared to lidocaine. (3) Solubility — benzocaine is nearly insoluble in water (~0.4 g/L), making it exclusively a topical/surface anesthetic, while lidocaine HCl is freely water-soluble and injectable. Benzocaine also has much lower systemic toxicity risk because minimal absorption occurs through intact skin and mucosa.
Benzocaine melts at 88-92 degrees Celsius per the USP monograph. The melting point is a critical identity and purity test because benzocaine is a crystalline solid at room temperature and its sharp, narrow melting range indicates high chemical purity. A depressed or widened melting range (< 88 degrees Celsius) suggests the presence of impurities such as p-aminobenzoic acid (PABA, the hydrolysis product) or unreacted starting materials. The melting point is also formulation-relevant — benzocaine can be incorporated into lozenge bases, suppositories, and ointments that require moderate thermal processing without degradation.
The USP monograph specifies assay of 98.0-102.0% (dried basis) and melting point of 88-92 degrees Celsius. The most critical impurity is p-aminobenzoic acid (PABA) — the hydrolysis product that can cause allergic contact dermatitis in sensitive individuals — limited to ≤ 0.1%. Loss on drying ≤ 0.5%. Residue on ignition ≤ 0.1%. Chloride and sulfate limits per USP. Heavy metals ≤ 10 ppm. Residual solvents per ICH Q3C. The CoA should report melting range data and PABA content with quantitative limits, not just pass/fail results.
Benzocaine is ideal for OTC topical products because it is nearly insoluble in water (~0.4 g/L), which means it stays at the application site and provides localized anesthesia with negligible systemic absorption even when applied to mucous membranes. It has a rapid onset (seconds to minutes), excellent safety profile at OTC concentrations, and lower allergenicity compared to other ester anesthetics like procaine. These properties make it suitable for teething gels, sore throat lozenges and sprays, hemorrhoid creams, sunburn sprays, dental anesthetic gels (20%), oral ulcer treatments, and ear pain drops. In most jurisdictions, benzocaine does not require a prescription in concentrations up to 20% for topical use.
Standards: USP, EP, BP  |  CAS: 94-09-7  |  Quality data verified against pharmacopoeia monograph COA and MSDS available  |  DrugBank  |  July 2026

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